NiagaraDFS

NiagaraDFS

A flood/spray cleaning system that satifies the highest cleaning requirements

The NiagaraDFS is a flood/spray cleaning system with revolving wheel technology. Rotating the parts baskets or parts carriers around the horizontal axis ensures all-round, thorough cleaning. The optional ultrasound cleaning also ensures particularly high cleaning results. All processing steps are carried out in one chamber.

Basic system
Cleaning system: spray/flood cleaning with flat spray nozzles
Functional principle: revolving wheel system with vertical nozzle frame and optional rotating nozzle frame (rotating in same or opposite direction) for reliable cleaning results
Tank systems: separately heated single-tank or multi-tank systems with a cascade arrrangement and large volumes to extend the service life of the medium
Loading: front loading through a roller guided holding fixture
Housing: low-maintenance stainless steel for a perfect look
Tank insulation: stainless steel for high energy efficiency
Control and operation: Siemens Simatic with user-friendly Siemens touch panel
Bath monitoring: Libelle Fluid Control for the best quality processing water
Filter system: removable basket filter removes large particles of dust during the flow back of the cleaning/rinsing process
Smart Cleaning

Intelligent cleaning with BvL apps and digital networking.
Transparent process information for predictive system diagnostics and maintenance: efficient and automatic.

Special features/variants

Synchronized flow-through process for optimizing cycle times

  • for small parts in baskets or individual parts on workpiece holders
  • for components with complex geometrical shapes
  • for very high requirements to cleanliness
  • for applications with short cycle times

Technology in detail

  • the holding fixture rotates or swivels around the horizontal axis
  • all-round parts cleaning using a special nozzle frame
  • nozzles and nozzle frames can be adapted to the component
  • usable dimensions, load capacities and pump capacities can be adapted

The processing steps are carried out in a chamber:

  • washing: spray cleaning, flood cleaning, injection flood cleaning, vacuum flood cleaning, ultrasound cleaning (optional)
  • rinsing (for multiple tank system): spray cleaning, flood cleaning, injection flood cleaning, vacuum flood cleaning, ultrasound cleaning (optional)
  • drying with air blast (optional), circulating air (optional) or vacuum drying (optional)
  • Nevada drying systems
  • handling systems: parts baskets, loading carriage, stationary table with cross moving, bridge loader and automation
  • higher pump capacity for increased spray pressure
  • bath maintenance options (e.g. filtration systems, oil separator)
  • process reliability: Libelle Cleaner Control, Libelle Oil Control, Libelle Data Control, remote diagnosis
  • Arctic cooling systems
  • degaussing systems
  • cascade arrangement of the tanks to extend the service life of the medium
  • floor drip tray
  • other system components
Industries