NiagaraDFS

Flood-spray cleaning system for the highest cleaning requirements

NiagaraDFS is a flood-spray cleaning system with revolving wheel technology. Rotating the parts baskets or parts carriers around the horizontal axis ensures all-round thorough cleaning. The optional ultrasound cleaning additionally ensures particularly high cleaning results. All processing steps are carried out in one chamber.

for small parts in baskets or individual parts on workpiece holders
for components with complex geometrical shapes
for very high cleanliness requirements
for applications with short cycle times

Basic system
Cleaning system:	flood-spray cleaning with flat spray nozzles
Operating principle:	rotating revolving wheel system with vertical nozzle frame and optional rotating nozzle frame (rotating in same or opposite direction) for reliable cleaning results
Tank systems:	separately heated single-tank or multi-tank systems with cascade design and large volume for extending the useful life of media
Loading:	front loading through a roller guided holding fixture
Housing:	easy-care stainless steel for perfect optics
Tank insulation:	stainless steel for high energy efficiency
Control and operation:	Siemens Simatic with user-friendly Siemens touch panel
Bath monitoring:	Libelle Fluid Control for maximum quality of the processing water
Filter system:	removable basket filter removes coarse dirt particles in the return line of the cleaning/rinsing process

Smart Cleaning

Intelligent cleaning with BvL apps and digital networking.
Transparent process information for predictive system diagnostics and maintenance: efficient and automatic.

Special features/variants

Synchronised continuous process for optimising cycle times

NiagaraDFS mit optionaler Ultraschallreinigung

NiagaraDFS als vollautomatisierte 8-Kammer-Anlage

NiagaraDFS BvL-Korbwaschanlage mit seitlich verschiebbarem Tor

NiagaraDFS als Doppelanlage mit Trocknung Nevada, Rollenbahn, Portallader und Werstückträgerbahnhof

NiagaraDFS mit Rollenbahn und Kühltunnel

NiagaraDFS mit Vorbautisch und Schutzeinzäunung

NiagaraDFS mit Nevada, Rollbahnen und Schutzeinzäunung

Cleaning technology

holding fixture revolves or swivels around the horizontal axis
all-round component cleaning through special nozzle frame
nozzles and nozzle frames can be adapted to the component
adaptation of useful dimensions, loads and pump capacities possible

Processing steps

The processing steps are carried out in a chamber:

washing: spray cleaning, flood cleaning, injection flood cleaning, vacuum flood cleaning, ultrasound cleaning (optional)
rinsing (for multi-tank system) spray cleaning, flood cleaning, injection flood cleaning, vacuum flood cleaning, ultrasound cleaning (optional)
drying with air blast (optional), circulating air drying (optional) or vacuum drying (optional)

Options and supplements

Nevada drying systems
handling systems: parts baskets, loading carriage, stationary table with cross moving, bridge loader and automation
increased pump capacity to increase spraying pressure
bath maintenance measures (e.g. filtration systems, oil separator)
process reliability: Libelle Cleaner Control, Libelle Oil Control, Libelle Data Control, remote diagnosis
Arctic cooling systems
degaussing systems
cascaded design of the tanks for extending the useful life of media
floor drip tray
other system components

Downloads

Brochure

Technical data

Standard sizes	Unit	600	800	1.000	1.200
Usable length	mm	600	800	1,000	1,240
Usable width	mm	400	600	600	850
Usable height	mm	300	400	600	1,000
Loading capacity	kg	100	150	250	1,000
1 tank system: volume	l	1,000	2,000	2,000	3,800
2 tank system: volume tank 1	l	550	1,100	2,000	3,800
2 tank system: volume tank 2	l	550	1,100	2,000	3,800